|
Business offer
1. The scope of market activity and experience
EMEA Gateway operates in the market of automation systems for technological processes . We offer comprehensive solutions and services, putting at the disposal of clients the experience of staff and cooperating entities in designing and commissioning. Basic skills result from the implementation of prototype and pioneering solutions for customers from various sectors of the economy and carry out research and development for the engineering industry and manufacturing. Our domain is activity in development of innovative algorithms and implementations of complex technological control systems based on PLC programmable controllers and computer supervision.
We have experience in conducting the presentation and dissemination of results in the form of analyses required with schedules and phases of grants and research projects.
We create the control algorithms ourselves or we develop the software for automation systems on the basis of already-defined algorithms determining the course of technological processes. Special emphasis is put to develop new solutions which determine high demands on engineering and design.
We serve various industries. Each of them is characterized by individual requirements concerning working conditions and the formulas used for execution of control processes.
We offer our clients knowledge, experience and complete commitment. We are happy to take individual subjects, difficult and unusual.
We have engineering expertise concerning to automation systems and complete solutions, including the:
- PLC programming
- Visualization
- Diagnostic
- Positioning
- Motion Control
- Measuring of analog values
- Regulation
We offer the own technology or technology transfer in cooperation with entities which have expertise in the areas of:
- Conducting of technological processes in manufacturing
- Biogas
- Mounting
- Metal and wood-working
- Welding and stamping
- Technological transport
- The supervision of processes
We offer centralized and distributed control systems including the redundant configurations for reaching the enhanced reliability of the processes.
We realize the control tasks for heating, cooling, stability of flows, intensities and levels which are based on control algorithms commonly used in industrial technologies and heating plants, water pumps stations, air-conditioning systems, public buildings, offices and residential homes.
We supply the customers with complete control solutions for machine automation systems, production lines and technological objects.
We provide optimization of data exchange by high-technology communication networks, including so-called configuration with an integrated Web Server, dedicated web pages and internet access.
Standard implementation of the investment process works as follows:
- Examining the client's needs
- Proposing the solution of the problem
- Designing the automation, electrical and computer systems
- Development of the software for PLC and PC controllers
- Assembling of control and low voltage cabinets
- Assembling of field control and electrical equipment
- Commissioning
- Training for machine operators and service staff
We also provide completion and delivery of automation systems for the Customer own projects or third-party solutions.
We provide a wide range of Tecomat programmable controllers which meet the requirements of IEC 61131-3 and are produced in the processes complied with the ISO 9001:2000 confirmed with IQNet, CQS and EZU certificates and quality supported by 3-year warranty.
We use the following standards in the supply of products and implementation of services:
- Distribution of components / EXW or DDU ex-site, individual trading conditions on the basis of producer prices /
- The terms of delivery - directly from the European manufacturer's warehouse
- Guarantee for 1 years service with the option to extend paid
- Guarantee for products according to the conditions of the producer /Tecomat controllers 3 years /
- After warranty support with access to Customer Support 24h/365
- Supervision and implementation of projects by certifated persons with SEP 1kV uthorization
- Development of documentation based on the EPLAN and AutoCad tools
- Individual Service Manual /DTR/ documentation to each supplied solution and CE individual declarations
- Conducting of projects with Project Manager software tool
- Development of projects and software by specialists trained in the fields of PLC programming, visualization, industrial communication, and so on, certified from Teco, Omron, Rockwell, Siemens, 3M, MS Project, Trumph laser and many others companies
- Calculation and inventory of projects according to the standards KNR
2. PLC based solutions
We offer the ability for designing and building the complex automation systems and providing the replacement of old to the new PLC controllers. We can give our support in selecting suitable equipment, programming and installing the controllers following the customer needs.
A typical project of PLC based control system includes:
- Module of comprehensive project management, declaration of system components and organization of the control structure
- Module for monitoring the software, enforcing of settings and definition of control points
- Module of Interface Software for programming description of technological processes
- Module for safety circuits and emergency shutdown
- Module for visualization, maintenance and operator settings
- Module for software emulation of control structure for simulation of the complete technological solution
- Module for management and data acquisition SCADA
- Module for simulation of operation panels for conducting tests without building of the control system
- Module for creation of PID loop regulators
- Module for graphical analysis and tracking program status with the functionality of 16-channel oscilloscope presenting the selected parameters
- Module for creation of communication structure within the automation system and network connections with the external environment
3. Supervision and data management with SCADA software
We offer the supervisory management and data archiving system on the basis of a modern SCADA Reliance software to get the most use of available raw materials, energy sources, assessment of processes and to identify potential threats.
Characteristics of our solutions
- Intuitive operation in real time supervising
- Multi-level selection of the object being monitored
- Coordination of independent sub-channels using OPC (OLE for PC - Object Linking and Embedding for Process Control)
- The allocation of functional and thematic information presented
- Extensive options for user login and rights
- The possibility of tracking the work parameters and actual state of monitored object / traceability /
- Management of the technological processes
- Quality management and performance analysis
- Control of workflow and control of documents
- Allocating and checking the status of resources
- Remote access using Internet technology
- Data collection and archiving of reports and alerts
- Pre-fault monitoring of installations and maintenance support
4. HMI operator support
We offer the HMI solutions for the direct observation and manual operation of technological objects equipped with programmable automation systems. The devices are also used to carry out tasks in support of PLC control systems for the collection of documentation, technology instructions, conducting the calculation, scheduling of the technological tasks, servicing the measuring devices, emulating of Soft PLC controllers and concentration of data.
- We offer local and remote operator service systems based on touch-screens, industrial computers and standard solutions.
- We visualize processes in a graphical form of the multi-channel oscilloscope for on-line analyse
- We provide a local operator service for control the mode or changing the algorithms and formulas for direct manipulation of ongoing technological processes.
- We apply an integrated Web Server and dedicated account in the Web service for remote supervising of installation
- We develop solutions for the direct visualization of technological processes, conducting the direct dialogue operator - process, reporting of trends and statistics, making calculations to support processes and inserting of settings, adjustments or passwords.
5. Designing and building the automation systems for large technological objects
We also realize additional and complementary tasks, including:
- Projects of utilizing the field automation equipment, actuators and sensors
- Projects of NN and MCC cabinets
- Design of cable routes and cabling facilities
- Assistance in selecting the optimal fixture
- Projects for protection against the struck by lightning
- Support with machining, welding and metal working
- Development of control algorithms for co-operation with the company's information systems
- Development of algorithms for data communication with external customers
6. Facility management, Home and Building systems (HMS/BMS)
We offer comprehensive automation solutions used in factory shops, office buildings, homes and individual rooms.
HMS/BMS automation includes:
- Integrated functionality for the climate control /HVAC/
- Alarm devices and access control /EZS/
- Fire alarm devices /EPS/
- Security systems integration EZS/EPS, personalization and access control permissions /Access Control/
- Coordination of main and complementary /batteries for solar energy, renewables/ electrical power systems
- Control of consumption and efficiency of individual use of media and energy
- Drives and motor control of escalators, platforms and lifts
- Sound signaling devices
- Personal communication systems, identification of place of actual staying
- Audio and Video devices
- Wireless communication
- Systems for archiving, reporting and management of infrastructure facilities
7. Services
We offer comprehensive services including transfer of knowledge and engineering activities, including:
- Realization of the "turnkey" projects
- Training in the design of PLC control systems and visualization
- Update and Upgrade the software and hardware of automation systems
- Conducting lectures and presentations in the field of automation of technological processes
- Maintenance of field equipment equipment
- Computerization
- Periodic maintenance of controllers and cabinets
- Modifications of the control equipment / exchange or replacement of PLC such as the modern Tecomat/
- Development of the additional control algorithms
- Addition the new functionality of technological objects
- Exchange of cabling
- Improve safety systems
- Conducting the after repair tests
- Training of operators and maintance staff
We review and maintenance of automation systems, thus reducing the risk of possible defects and downtime. We serve our customers with installations and facilities from third parties. |
|